Manufacturing — Lean Six Sigma articles
In-depth Lean Six Sigma articles for manufacturing leaders — SMED and changeover reduction, value stream mapping, first-pass yield and SPC, and OEE improvement on the plant floor.
3 articles
Cutting Manufacturing Changeover Time with Lean Six Sigma: A Master Black Belt's SMED Playbook
Most manufacturing plants are running at 60–70% OEE, and changeover loss is one of the biggest reasons. Here's the Lean Six Sigma playbook a Master Black Belt actually uses to cut changeover by 50% or more — and why the savings show up in working capital, not just minutes.
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Value Stream Mapping for Manufacturing: A Plant Manager's Guide to Finding Hidden Capacity
Most plants spend 95% of total lead time waiting. Value stream mapping is the diagnostic tool that proves it — and the planning tool that turns the proof into a funded improvement roadmap. Here's how to run a VSM that actually changes how the plant runs.
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Lifting First-Pass Yield with SPC and Lean Six Sigma: A Manufacturing Quality Playbook
Cost of poor quality eats 5–25% of revenue in most manufacturers — and most of it is invisible because it's buried in scrap, rework, and warranty. Here's the Lean Six Sigma playbook for using SPC and DMAIC to lift first-pass yield, with the metrics and the math a CFO will actually believe.
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